Lewisville (469) 240-5301
Close-up of a wrapped membrane corner at a rooftop equipment curb

TPO roofing in Lewisville, TX

TPO roofing is a single-ply membrane whose life is decided at the welds. Installation quality matters more than brand.

TPO estimate

Age and membrane thickness usually say what the system has left.

Where it fails

TPO roofing in Lewisville, TX lives or dies at the seams

TPO roofing in Lewisville, TX is a single-ply membrane welded together with hot air, and every weld is either continuous or it is a future leak. The field of a TPO roof rarely fails on its own. The seams, the terminations and the details around penetrations are where the water finds a way in.

That puts installation quality ahead of brand on this system. Two roofs in the same product can perform completely differently depending on who welded them and whether anyone tested the welds afterwards.

  • Welded, not glued: hot-air welds fuse the sheets into one surface
  • Tested: a probe run along a weld finds a void before the weather does
  • Detailed: curbs, drains and parapets take more time than the open field
Parapet edge and coated flat roof atop a retail building
Scope

Deck, insulation, fastening pattern and welded seams

The assembly in order. The fastening pattern is the detail most bids leave vague and the one that decides wind performance. The same deck can also take a coating if it is sound, or a full replacement if it is not.

01Deck preparation
The existing surface checked, cleaned and repaired so the assembly above it has something sound to sit on.
02Insulation and cover board
Thickness to the energy code in force, with a cover board protecting it from traffic and giving the membrane a solid substrate.
03Fastening pattern
How many fasteners per board and where, which is what the wind uplift rating depends on.
04Membrane thickness
Commonly 45, 60 or 80 mil. Thicker costs more and lasts longer, and the difference is real rather than marketing.
05Welded seams
Hot-air welded and then probe-tested along their length. Ask whether the testing is included.
06Terminations and flashings
Parapets, curbs, drains and every penetration. This is where the labor hours go.

The installation and its workmanship warranty belong to the roofer; any system warranty comes from the manufacturer.

How it goes on

Seams get welded and then tested, section by section

The sequence. Weather governs the calendar on a membrane job even more than on a shingle one.

Step one

Survey, and a core if needed

What is up there now, and whether the insulation underneath is dry. A wet assembly changes the job from a recover to a tear-off.

Step two

Substrate prepared and insulation laid

Boards fastened to the specified pattern, staggered, with the cover board over them.

Step three

Membrane rolled out and welded

Sheets laid with the specified overlap and hot-air welded. Each day ends with the worked section watertight.

Step four

Seams probed, details finished

A probe run along the welds finds voids, then the curbs, drains and parapets are flashed and the roof is walked.

Good to know

Thickness, reflectivity, and how long TPO lasts in Texas heat

The questions that come up before signing a membrane job.

What membrane thickness should I choose?
45, 60 and 80 mil are the common options, and thicker does last longer under foot traffic and hail. On a roof with regular mechanical access, 60 mil is a reasonable floor. The manufacturer system warranty available to you often depends on the thickness as well.
Does the white surface actually reduce cooling costs?
A reflective membrane keeps the roof surface cooler, and that reduces heat entering the building. How much it saves depends on the insulation underneath, the building use and the climate, so any specific percentage would be a number this site cannot source for your building.
How long does TPO last in Texas heat?
Typical service life runs somewhere around twenty to thirty years by system and thickness, and heat and ultraviolet exposure are the main aging factors here. Weld quality and detail work move that range more than the brand does.
Can TPO go over the existing roof?
Often yes, if the insulation underneath is dry and the assembly is sound, which is exactly what a moisture survey establishes. Recovering a wet roof seals the water in and shortens the life of everything above it.
What is the most common TPO failure?
A seam or a termination, by a wide margin. That is why probe-testing welds and flashing details properly are worth more attention in a bid than the membrane brand on the cover page.
Single-story home with brown shingle roof and decorative gable trim
The next step

A membrane's age and thickness decide the options

Both are usually knowable from building records or a small core sample. Once a roofer knows what is up there and whether it is dry, the choice between coating, recovering and tearing off settles itself.

Prefer to talk? Call now: (469) 240-5301

Send the building details and think it over before anything is scheduled.

TPO inquiry

Send the address, age, and system if you know it, and a roofer takes it.

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